Ready to Fill Vials

ready to fill vials
Ready-to-fill (RTF) vials are produced to stringent quality criteria and subsequently sterilised to eliminate the need for post-production preparatory processes such as washing, drying and sterilising that usually take place at the pharmaceutical manufacturing site immediately before the drug is filled.

These pre-treatment steps commonly performed at the filling site bring significant burden to drug makers who are under constant pressure to reduce costs and improve efficiency on their filling lines. RTF is becoming well recognised for delivering significant benefits and the concept is developing in many forms. Tubular glass products and syringes are now common and the introduction of plastic sterile RTF vials is an obvious progression.

In brief, these RTF vials are produced and packed in Europe using pharma compliant materials in a sterile, cleanroom environment. The products are then sterilised in their original packaging in order to retain their integrity and before being delivered directly to your production line. This brings the sterile production line as close as possible to your own sterile production line.
By adding Origin's supply chain management we are also able to deliver the ideal quantities you require with the relevant documentation specific to the batch. The cost savings and efficiency gains will be obvious.

RTF vials typically deliver;

Reduced inspection, testing and deviations
Reduced documentation and procedures
Removal of preparatory processes and equipment for cleaning
Reduced manufacturing space
Reduced stock holding and work-in-progress
Reduced MRP

We look forward to discussing how we can design our service to suit your specific application.

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Ready-to-fill (RTF) Vials Specifications and Dimentions *Sterilization delivery available
Product Code Reference Description Material Volume Weight (grams) Body Diameter (mm) Height (mm) Thread Diameter (mm) Neck Type
Vialvet PP 50 ml 20050 Vial 50 ml Vialvet PP 50 ml 9 g 42.5 mm 67 mm 20 mm ISO 20
Vialvet PP 100 ml 20100 Vial 100 ml Vialvet PP 100 ml 15.5 g 52.8 mm 82 mm 20 mm ISO 20
Vialvet PP 250 ml 20250 Vial 250 ml Vialvet PP 250 ml 32 g 66 mm 121.7 mm 32 mm ISO 32
Vialvet PP 500 ml 20500 Vial 500 ml Vialvet PP 500 ml 47 g 78.3 mm 157.7 mm 32 mm ISO 32

Data on this page is not calibrated to our ISO certificated quality control system. Sizes and dimensions are indicative and samples and specifications should be requested to determine accuracy.

If you have any questions regarding any of our products please feel free to give us a call +44 (0)1482 638380 or email

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Pharmaceutical Packaging